When selecting beam-type pallet racking, the first step is to accurately determine specifications and load-bearing requirements based on goods weight, dimensions, and warehouse space conditions. Next, comprehensively consider factors such as warehouse aisle width, bay height, and forklift operation to ensure safety and convenience. Finally, choosing a racking manufacturer with professional capabilities and comprehensive service ensures racking quality and long-term usability. Beam-type pallet racking has become a widely used storage solution due to its efficiency, stability, and strong adaptability.
Specifications, Height, and Access Equipment
Based on load capacity per layer, pallet racking is categorized into light-duty, medium-duty, and heavy-duty types, each suited for different goods and usage scenarios.
Pallet Specification: The Foundation for Adaptation
Light-duty pallet racking emphasizes lightweight and cost-effective design, with unit rack load capacity not exceeding 200 kg per layer and total capacity under 2,000 kg. Dimensions are compact with spans under 2 meters, depth under 0.6 meters (maximum 1 meter), and height within 3 meters. Common structures include corner steel columns, offering sleek appearance and simple installation.
This rack type offers low capital investment and high cost-effectiveness, ideal for storing lightweight items like electronic components, stationery, light industrial products, and small accessories. Commonly used in electronics factories, stationery stores, small warehouses, and e-commerce fulfillment centers.
Rack Dimensions: Tailored to Warehouse Sizes
Pallet racking dimensions are adjustable based on warehouse size and cargo requirements, with common reference ranges:
- Span (length per layer): Generally not exceeding 4 meters to maintain stability
- Depth (width per layer): Typically not exceeding 1.5 meters to accommodate standard pallets
- Height: Categorized into low-rise warehouses (≤12m) and ultra-high warehouses (≤30m), with ultra-high installations segmented for safety
Access Equipment: Matching Tools to Rack Heights
Pallet racking requires specialized handling equipment matched to rack heights:
- Low to medium-rise warehouses (≤12m): Walkie-stackers, counterbalanced electric forklifts, and three-way forklifts
- Shorter racks (≤5m): Electric order pickers for cost-effective small warehouse operations
- Ultra-high warehouses (≤30m): Stacking cranes for automated, high-efficiency operations
Core Advantages: The All-Rounder for Warehousing
High Space Utilization: Vertical stacking maximizes warehouse height, storing 2-3 times more goods than ground-level stacking
Flexible Storage & Retrieval: Ideal for both small-batch multi-item and large-batch few-item goods with forklift direct access
Modernized Management Compatibility: Integrates with computer systems (WMS) for precise positioning and rapid inventory management
Durable & Heavy-Duty: Strong load-bearing capacity and stable structure ensure long-term use with low maintenance
Suitable Applications
Pallet racking meets nearly all needs for heavy goods storage and efficient retrieval in these scenarios:
- Manufacturing Warehouses: Automotive and home appliance factories storing components and finished products
- Third-Party Logistics: Parcel sorting centers handling diverse cargo types with rapid turnover
- Distribution Centers: Large supermarket warehouses storing palletized shipments of goods
- Automated Warehouses: Ultra-high automated facilities using stackers and automated systems
Ideal for warehouses requiring:
• Heavy goods (1-2 tons per pallet)
• Maximized warehouse height utilization
• Forklift operations prioritizing efficiency
• Fast-moving goods requiring precise management
As the industry leader among warehouse racks, pallet racking addresses core warehousing needs—space-saving, high efficiency, and easy management—making it suitable for both large factories and small-to-medium logistics warehouses.
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