How To Choose Warehouse Pallet Racking

August 25, 2025

Key Factors for Selection

Inventory & Product Flow: This is arguably the most important factor. Consider the type of products you're storing (size, weight, fragility), the number of SKUs, and the volume of pallets per SKU. More importantly, determine your required inventory management method: FIFO (First-In, First-Out) or LIFO (Last-In, First-Out). Your inventory's shelf life will often dictate this.
Warehouse Space: Evaluate your available space, both floor space and vertical clearance. High-density systems like drive-in or push-back racking are excellent for maximizing space when floor space is limited. Conversely, if you have a large floor plan and many different SKUs, selective racking may be a better fit. You'll also need to account for obstacles like support columns and lighting.
Material Handling Equipment: The type of forklifts and other equipment you use will directly impact your racking choice. For example, some high-density systems require specialized narrow-aisle or deep-reach forklifts. Ensure your equipment is compatible with the racking you select.
Safety & Load Capacity: Always adhere to safety standards set by organizations like the Rack Manufacturers Institute (RMI) and OSHA. You must know the maximum weight of your heaviest pallet to ensure the racking system's load capacity is sufficient. Proper installation and regular inspections are also crucial for maintaining a safe environment.
Budget & Scalability: Consider both the initial purchase price and long-term costs like maintenance and potential repairs. While some high-density systems may have a higher upfront cost, they can save money in the long run by maximizing space. Think about future growth and whether the system can be easily expanded or reconfigured.

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